THE COPEX OPERATIONAL ENGINE

Stop managing CI in spreadsheets.
This is your living OS.

MyGemba unifies strategic policy deployment, living value stream data, hourly shift pacing, and statistical defect control into one governed digital system.

Schedule System Demonstration →Inspect Core Modules ↓
Real Shopfloor Control

Operational Modules Built For Shift Velocity

01 / FLOW ARCHITECTURE

Connected Value Stream Flow

Sequence multi-stage operational areas in physical order of flow. Model WIP buffers, scheduled operating minutes, and actual takt velocity dynamically.

01Hand Assembly Area
78.6%Paced
02Automation Cell A
85.6%Normal
03Material Prep & Feed
83.8%Normal
04Material Handling Loop
86.1%Normal
05Final Sensor Packout
85.1%Normal
Dynamic bottleneck isolation across multi-cell environments.
02 / LOSS DECOMPOSITION

Standardized OEE Engine

Enforces continuous mathematical rigor across every workstation so performance losses cannot hide behind aggregate averages.

Availability85.4%
Performance94.5%
Quality97.3%
Calculated Line OEE78.6%85.4% × 94.5% × 97.3%
Availability: (Scheduled Min - Downtime) / Scheduled Min.
03 / HOURLY PACEMAKERDay Performance

Shift Hour Board

Surface production pace disruptions, scrap, MRB, and yield loss within 60 minutes instead of waiting for end-of-month reviews.

← Swipe shift timeline to inspect hourly loss events →
04 / DISCIPLINED CADENCE

Downtime Pareto Prioritization

Target the vital 20% root causes using disciplined countermeasure cadences instead of wasting engineering hours on minor incidental disruptions.

Design Issues568 min (31.6%)
Operator Error514 min (28.6%)
Equipment Failure372 min (20.7%)
Material Shortage343 min (19.1%)
Automated Pareto distribution derived from live shift logs.
Included Toolbench (36 Tools)

MyToolbox: Over 35 Built-in Lean & Minitab Alternatives

Eliminate fragmented spreadsheets and costly desktop statistical software licenses. Fully cloud-native calculations embedded directly into MyGemba.

Software CostIncluded at $0Full Web-Based Suite
01 / Lean, Flow & Workplace Engineering (18 Tools)
Takt Time CalculatorCustomer demand synchronization & takt pacing
Time Study RecorderCycle observation recorder with baseline variance
Standard Work CombinationsOperator manual vs machine cycle balancing sheet
Line Balancing (Yamazumi)Bottleneck reallocation & operator takt loading
SMED Setup ReductionInternal vs external changeover categorization log
Constraint Capacity AnalysisBottleneck isolation & theoretical throughput max
Buffer & WIP SizingCalculated decoupling supermarkets & safety stock
Kanban Loop SizingSignal card & container replenishment calculator
5S Visual Audit ChecklistShift handover visual verification & scorecards
Gemba Walk Audit LogStandard work compliance & anomaly verification
Operator Balance ChartVisual cycle time distribution vs takt limit
OEE Loss DecompositionAvailability, performance & quality multiplication
TPM Autonomous MaintenanceOperator clean-inspect-lubricate routine schedules
Value Stream Data BoxLead time, processing time & C/O time modeling
Changeover MatrixPart-to-part transition sequencing optimizer
Heijunka Leveling BoxMixed-model volume & variety pacing schedule
Poka-Yoke RegistryMistake-proofing device verification & testing
Spaghetti Flow TracerOperator motion & material transit distance audit
02 / Statistical Analysis & Quality Suite — Minitab Alternatives (18 Tools)
Descriptive Statistics EngineMean, median, stdev, variance, skewness & kurtosis
Multi-Stream BoxplotVariance distribution, quartiles & outlier isolation
Scatter Plot & RegressionVariable correlation, R-squared & linear modeling
Variable Gage R&R (MSA)ANOVA repeatability & reproducibility variance ratio
Attribute Agreement (MSA)Visual inspection pass/fail concordancy & Fleiss kappa
Normality Test (Anderson-Darling)Statistical distribution fit verification & p-value
Process Capability (Cp / Cpk)Within-subgroup & specification tolerance capability
Attribute Capability (Ppk / DPMO)Overall long-term capability & parts-per-million conversion
One-Way ANOVASingle-factor hypothesis testing across multiple groups
Two-Way ANOVATwo-factor variance analysis with interaction effects
Two-Sample t-TestDifference between two independent process means
Paired t-TestBefore-and-after countermeasure mean shift verification
Chi-Square TestTest of independence for categorical defect counts
SPC: Xbar-R Control ChartSubgroup average & range statistical boundary limits
SPC: Xbar-S Control ChartSubgroup average & standard deviation control chart
SPC: I-MR Control ChartIndividual values & moving range for discrete data
SPC: p-ChartProportion of non-conforming units with variable size
SPC: c-Chart & u-ChartPoisson count of defects per unit and sample area
COPEX Architectural Briefing

Schedule Private Institutional Session

Step 2 of 3

Selected Track: MyGemba System Demonstration

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